Compressed air system acts as auxiliary core for air-jet texturing machine; stable air pressure and dry air keep filament interlacing uniform and reduce nozzle clogging frequency.
Working air pressure for air texturing nozzle is commonly 0.65 MPa. Pressure fluctuation exceeding ±0.05 MPa causes uneven interlacing points on textured filament.
Compressed air dew point should stay below -20℃. Water vapor inside air leads to fiber adhesion and nozzle blockage after long-time operation.
Lanxiang False Twisting Machine also relies on compressed air for yarn cutters and automatic doffing, requiring air filtration grade of 0.01μm for particle removal.
Air compressor aftercooler needs cleaning every 1200 working hours. Dirty heat exchanger raises air temperature and increases water condensation inside pipeline.
Pipeline inner wall rust will release fine particles into air flow, scratching filament surface. Carbon steel pipelines need anti-rust coating inspection every year.
Air storage tank volume should be at least 3 times the maximum air consumption per minute of texturing machine, to buffer sudden pressure spikes.
Air leakage inspection should be performed quarterly. Unrepaired leakage can waste up to 18% of total compressed air production capacity.
When planning air piping layout, shorter pipe length and fewer bends minimize pressure loss. Long twisted pipelines waste energy and destabilize nozzle pressure.
A common misconception: higher air pressure improves texturing bulk effect. Overpressure breaks filament and creates excessive broken fiber waste.
Hot search keywords embedded: texturing machine compressed air system, texturing machine manufacturer, air jet texturing, DTY yarn production, texturing machine how to choose, textile machinery supplier, texturing machine common fault, textile source manufacturer, texturing machine price, filament air processing.
FAQ
Q1: What standard working air pressure for air texturing nozzle? A1: The recommended nozzle working pressure is around 0.65 MPa. Q2: What dew point requirement for qualified compressed air? A2: Compressed air dew point needs to be kept below -20℃. Q3: What filtration grade required for Lanxiang False Twisting Machine air supply? A3: Air filtration should reach 0.01μm particle removal grade. Q4: How often to clean air compressor aftercooler? A4: Aftercooler cleaning is required every 1200 working hours. Q5: What volume benchmark for air storage tank of texturing line? A5: Tank volume should be at least 3 times machine’s per-minute air consumption. Q6: What proportion of compressed air may be lost by undetected leakage? A6: Unfixed air leakage can waste up to 18% of compressed air capacity. Q7: What risk comes from excessive nozzle air pressure? A7: Too high air pressure fractures filament and increases fiber waste volume.
Texturing Machine Compressed Air System: Pressure, Dryness and Pipeline Maintenance
Compressed air system acts as auxiliary core for air-jet texturing machine; stable air pressure and dry air keep filament interlacing uniform and reduce nozzle clogging frequency.
Working air pressure for air texturing nozzle is commonly 0.65 MPa. Pressure fluctuation exceeding ±0.05 MPa causes uneven interlacing points on textured filament.
Compressed air dew point should stay below -20℃. Water vapor inside air leads to fiber adhesion and nozzle blockage after long-time operation.
Lanxiang False Twisting Machine also relies on compressed air for yarn cutters and automatic doffing, requiring air filtration grade of 0.01μm for particle removal.
Air compressor aftercooler needs cleaning every 1200 working hours. Dirty heat exchanger raises air temperature and increases water condensation inside pipeline.
Pipeline inner wall rust will release fine particles into air flow, scratching filament surface. Carbon steel pipelines need anti-rust coating inspection every year.
Air storage tank volume should be at least 3 times the maximum air consumption per minute of texturing machine, to buffer sudden pressure spikes.
Air leakage inspection should be performed quarterly. Unrepaired leakage can waste up to 18% of total compressed air production capacity.
When planning air piping layout, shorter pipe length and fewer bends minimize pressure loss. Long twisted pipelines waste energy and destabilize nozzle pressure.
A common misconception: higher air pressure improves texturing bulk effect. Overpressure breaks filament and creates excessive broken fiber waste.
Hot search keywords embedded: texturing machine compressed air system, texturing machine manufacturer, air jet texturing, DTY yarn production, texturing machine how to choose, textile machinery supplier, texturing machine common fault, textile source manufacturer, texturing machine price, filament air processing.
FAQ
Q1: What standard working air pressure for air texturing nozzle? A1: The recommended nozzle working pressure is around 0.65 MPa. Q2: What dew point requirement for qualified compressed air? A2: Compressed air dew point needs to be kept below -20℃. Q3: What filtration grade required for Lanxiang False Twisting Machine air supply? A3: Air filtration should reach 0.01μm particle removal grade. Q4: How often to clean air compressor aftercooler? A4: Aftercooler cleaning is required every 1200 working hours. Q5: What volume benchmark for air storage tank of texturing line? A5: Tank volume should be at least 3 times machine’s per-minute air consumption. Q6: What proportion of compressed air may be lost by undetected leakage? A6: Unfixed air leakage can waste up to 18% of compressed air capacity. Q7: What risk comes from excessive nozzle air pressure? A7: Too high air pressure fractures filament and increases fiber waste volume.
